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如何选择与购买磨边机


发布时间:

2017-03-28

  1. 选择生产厂家

  现国内磨边机生产厂家有近百家之多,而其中生产规模较大、产品质量稳定、售后服务体系完善、信誉度较高的生产厂家只有十多家,我们购买时首先要选择这些厂家生产的磨边机,因这些厂家生产的磨边机虽在价格上比小厂生产的要高一些,但质量和售后服务要比小厂好得多,用起来比较放心。即使在使用中出现一些技术问题,这些厂家也会帮你及时解决的。一般在保修期内都是免费的,过保修期适当收取成本费用。如果对已购买的机器设备不满意,还可以退货或更换。

  另外要特别说明的是,如果需购买的磨边机种类和数量较多,最好是选用同一个厂家生产的。因为这样做对日后的生产、管理、维修等要方便许多,并且由于是批量购买,在价格和服务上还能得到更多的优惠,笔者对许多玻璃制品厂了解发现,不少厂家使用的生产设备都产自少数几个设备制造厂。

  如果玻璃产品磨削精度的要求不太高,可考虑购买一些小厂生产的磨边机。这样可以节省购买设备的投资,因小厂的机器价格相对较便宜,一般能比大厂生产的低10%~20%。

  如果玻璃产品加工的规模较大,资金比较充足,而且对玻璃产品精度要求高,生产批量大,则可以考虑购买几台进口磨边机。进口机虽价格昂贵,但它加工精度高,故障率低,关键时刻能发挥优势。有些厂家的进口磨边机用了十多年仍在使用,且加工精度仍比国内机高。所以从某种意义上来说买进口机也是相当划算的。

  2、选择磨边机类型

  磨边机的种类很多,如何选择则要根据加工产品的特点、生产规模等来选择。这里以圆边机为例,能磨圆边的磨边机有异形机、直线圆边机、靠模机、直线双边圆边机等。如何选择,一定要结合加工产品的要求。如果设计加工的产品是圆形、椭圆形或其它异形玻璃,那么只能选择异形机或靠模机(因直线圆边机均不能磨圆形或异形工件)。如果设计加工的产品种类多且批量较小,则选择异形机比较合适,因异形机更换产品比较方便,机器价格比较便宜。如果设计加工的产品种类较小而批量又比较大,则选择靠摸机就比较合适,因靠模机生产效率高,且容易保证加工精度。

  如果设计加工的产品是矩形、长方形玻璃,则只有选择直线圆边机或直线双圆边机(因异形机及靠模机一般情况下不能磨直线圆边)。当产品精度要求不是很高、生产批量也不太大时,选择一般直线圆边机即可(因它的价格较低);若产品精度要求高、生产批量也较大时,选择直线双zz边圆边机则较为合适。

  1、 选择磨边机时应注意的事项

  (1)购机前先调研。在购买某一种磨边机之前最好多跑几个设备厂家看看,比较一下各个厂的质量、价格、服务等,而且可以进一步到已购买和使用有同类设备的同行处,了解一些设备的使用情况,这样可以做到购机时心中有数,避免不必要的后悔。

  (2)购机之时细挑选。确定设备厂家后,最好在购机时让厂家试磨几种厚度、大小不一的玻璃,除了观察磨后的玻璃质量外,也要观察机器在运行过程中有无异常现象(如振动、漏水等)。如发现有问题则要厂家及时解决或予以变换。

  (3)抓住机遇培训工人。一般较大的玻璃机械厂都会免费提供设备操作培训服务,因此,新购设备时,应选送厂内有关人员参加培训,以便日后使用时,正确操作,最大限度地发挥设备效用。

  (4)备足配件保证生产。购机时要多买一些必要的配件(如压板、吸盘胶、防水套等易损配件),以消除设备使用中因备件不足对生产造成影响

  How to choose and purchase milling machine

  1, select the manufacturer

  Domestic milling machine manufacturers now have nearly as many, of which the larger scale of production, product quality and after-sales service system, the credibility of only 10 higher than the manufacturer, we must first choose the time of purchase of these manufacturers the production of milling machines, because of these milling machine manufacturers, although the price than the small factory production is higher, but the quality and service is much better than small factories, using up more assured. Even in the use of some technical problems, the manufacturers will help you in time to solve. Generally are free of charge during the warranty period, the warranty cost of the appropriate fee. If you are not satisfied with the purchased equipment can also be returned or replaced.

  Also to highlight that, if the need to purchase a milling machine type and number of large, preferably use the same manufacturers. Because it would have on future production, management, maintenance, etc. to be a lot easier, and because of bulk purchasing, price and service can get more benefits, I know many Glassworks found that many manufacturers use production devices are produced in a small number of equipment manufacturers.

  If the requirements of precision grinding of glass products, not too high, consider buying some small factory production milling machine. This saves the purchase of equipment investment, because of the small factory machines relatively cheap price, large production is generally lower than 10% to 20%.

  If large-scale processing of glass products, more adequate funding, but also for high precision glass products, production volume, you can consider buying a few sets of imported milling machines. Although expensive imported machines, but it is high precision, low failure rate, can play a crucial advantage. Some manufacturers use imported milling machine is still in use for over a decade, and the precision is still higher than the domestic machine. So in a sense to buy imported machines are very cost-effective.

  2, select the type of milling machine

  Many different types of milling machine, how to choose will have the characteristics of processed products according to production scale to choose. Here to round edge machine, for example, rounded edges of the milling machine can have special machines, straight-line edging machine, by molding machine, linear bilateral circular edge machines. How to choose, we must combine the requirements of processed products. If the design and processing of the product is round, oval or other shaped glass, you can select special machines or by the molding machine (due to line round edge grinding machine can not be round or shaped piece). If the design and processing of product variety and small batch, select the special machines more suitable, because of special machines replace the product more convenient, relatively cheap machines. If the design and processing of products smaller and relatively large quantities and then select the machine by touching on the more suitable, because of high production efficiency by the molding machine, and easy to ensure accuracy.

  If the design and processing of the products are rectangular, rectangular glass, only the selection of the line or line round double round edge machine edge machine (because of special machines, and by the molding machine generally can not wear straight rounded edges). When the product is not very high precision, production volume is not too large, choose the general line round edge machine can (because of its lower price); if high precision products, production volume is large, the selection of the line double-zz Edge round edge machine is more appropriate.

  3, select the milling machine points to note

  (1) research before purchase. Purchase of a milling machine in a more run before the best of several equipment manufacturers to see and compare the quality of each plant, price, service, and can further use to have purchased similar equipment and peer at, to understand some of the equipment usage, this can be a pretty good idea when the purchase to avoid unnecessary regret.

  (2) small selection of the time of purchase. Determine the equipment manufacturers, the best time for manufacturers to test in the purchase of several mill thickness and sizes of glass, in addition to observing the quality of the glass after grinding, we have to observe the machine during operation of any abnormal phenomenon (such as vibration, leakage, etc.). If there are problems to be solved or will have to change manufacturers in a timely manner.

  (3) seize the opportunity to train workers. Generally larger glass machinery factory equipment operation training will be provided free of charge services, the procurement of equipment, should participate in training relevant personnel should select the factory for future use, proper operation, to maximize equipment effectiveness.

  (4) an ample supply of parts to ensure production. Purchase when you buy the necessary accessories (such as clips, rubber suction cups, water sets and other consumable parts), to eliminate the shortage of equipment, spare parts due to the use of an impact on production